massimo 500 utv transmission problems

Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. When this happens check all the wires and ensure they are all connected tightly. WE ARE SORRY FOR THE INCONVENIENCE. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. Make sure all connections are clean and greased with dielectric grease. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. The fuel pump relay is located just above the fuel tank. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. There are however not free from problems. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. It usually will start back up but continues running rough. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Engine Compression. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Was: $121.09. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. For carbureted ATVs, there will be an adjustment screw to set the idle. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Make sure it is according to spec. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Its been close to great for me. They are great for hunters, farmers, campers, off-roaders, and for work applications. If the problem persists, check the 4WD servo motor. One of the common Massimo utv problems is the Leaks. Email this Business. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I bought mine used and had no issues. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. They are often thousands less than their competitors, but they still have their list of common problems. The cable is not broken. Why You Shouldnt. It circulates water until it gets hot and then I check it and its low on antifreeze. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Since day one the Massimo transmission grinds when switching gears. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Clean it to remove the dirt or replace it. This is just common sense: if you don't change your oil often expect your quad to break down early and often. Probably the clutch plates aren't separating properly. You may want to try the bleeder first and see if it helps. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Adjust the ball ends until they drop straight onto the shifter. Uncategorized. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Read moreabout us here. Check the exhaust system and remove whats causing the blockage. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. We recommend that you only use OEM belts. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. I had multiple conversations with Massimo and they did their best to help. Your link has been automatically embedded. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Can anyone tell me why and how it can be fixed? If the transmission system is beyond repair, your professional mechanic should help replace it. Step 1: Does the ATV shift gears normally with the engine off? Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. The throttle body has been changed. RwpJtk from UTV Board. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. This sound generally indicates it is time for new brake pads. Place the spark plug or something else that will ground the cylinder on the cylinder. I will bring it back to him tomorrow .. How To Fix Braking Issues in Massimo UTVs. Remove the motor. Sometimes, youll only shift gears after turning the engine off. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. They enjoy a considerable number of patronage and positive reviews from their customers. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. Your ATV requires enough airflow both into and out of the engine. To test your battery, youll need a multimeter set to voltage. That's a dead giveaway, air bubbles in radiator while idling ? It starts fine. Some ATVs have adjustable gear linkage. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. Add new oil to the correct level. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. There seems to be a problem serving the request at this time. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Companies can, of course, distribute as many accessories as they wish. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Powered by Invision Community. Engine -. When you hit the throttle, the primary clutch closes and starts pulling the belt. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Visit Website. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. HIGHLIGHTS Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! This can be a frustrating and dangerous experience, especially when you want to make emergency stops. (877) 881-6376. Your coolant system should be bled of any air bubbles at this point. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. After replacing the sensor, make sure it is clocked correctly. The air will usually make its way to the water pump, and your water pump wont pump air. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. If the bike shifts when using the emergency shifter, you need to address the shifter motor. One of the most frequent Massimo UTV problems is internal engine issues. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. The fuel ejector sometime gets clogged with dirt. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Replace the module if you find it faulty. If it appears to be in bad shape, you can order a replacement online. The Massimo is made by Hisun and has the engine and transmission made in. With all the customization and accessories available, you can truly create a UTV that is all yours. How does this happen? ATVs use different types of transmissions, where belted CVT transmissions are the most common. However, it may be a cause of concern if you want to accelerate on a highway. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Someone may also have previously adjusted for a worn belt by removing one shim or more. Check the exhaust system in addition to the air intake. Welcome to my world. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Ascertain that the spark plug electrodes are close to anything grounded. Upload or insert images from URL. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Have a parts problem? Happy hustling! It will have a plug attached and be covered by a rubber housing. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. If youre working and it starts to rain, park your Massimo UTV under a canopy. Thought it was solenoid but ended up starter. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. The engine sometimes overheats without any known cause. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Remove the plug and inspect it for any corrosion or other deterioration. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. 3101 W Miller Rd. The clutch should be scuffed up too then cleaned with rubbing alchohal. Cant find any exploded diagrams that show it.. how to I remove it? I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. They stopped selling them because of bad engine issues. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. ! Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Runs for 15 mins, stops - Oil in air filter. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Hey Joe I had the exact same problem with my 750. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Most of the mechanical components come from China, but they are shipped to the United States and assembled here. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Be sure to keep all the filters clean and replace them as necessary. How To Solve Accelarion Issues in Your Massimo UTV. It died and wouldnt start. If youre still not receiving any spark, youre dealing with a more serious issue. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Anyone have anything positive or negative to share ? Massimo utv braking system performance is suboptimal. Paste as plain text instead, The braking system subserves safety. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Aside from overheating, the ejector is also a common source of engine problems. 99% sure its head gasket. About | Contact Us | Privacy Policy Copyright2023. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. That would be absolutely awful. Based on the bubbles and continuous loss of water I fear its a gasket. Once removed, locate your fuel injector (pictured below) and pull the injector out. Another thing that Hisun excels at with . There are aftermarket belts available that offer better performance and longevity at a smaller price. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Performance Problems 6. You can alleviate them by cleaning the throttle body and parts following the steps below. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. The ignition, headlight, and other electrically powered accessories are affected when this happens. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Save my name, email, and website in this browser for the next time I comment. Place the multimeter leads on the batterys positive and negative terminals. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. This relieves the tension on the gearbox and allows you to shift gears. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. A clogged ejector can cause overheating and engine breakdown. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. Home; Chinese UTV Transmission and Clutch Parts . With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. Poor acceleration is among the most frequent Massimo UTV problems. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. If the motor does not work, the bike will not shift gears. I bought mine new in 2017.. it has always run perfectly.. You may find that the bike wants to creep or move forward when in gear at idle. My name is Chris, and I am the founder of Yard Floor. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Tensioner Cam Chain w/ Gasket UTV ATV . Yamaha Rhino 660 radiator fan on a Massimo MSU 500? HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Your ATV or UTV may fail to accelerate accordingly Massimo UTV problems gears inside the gearbox the air.... For hunting, work and other off-road adventures even after pressing the accelerator pedal, the Braking system subserves.! Utv Specifications what are some of the common Massimo UTV under a canopy or more youre still not receiving spark! Still have their list of common problems that Massimo has an incredibly powerful engine which is one the! To solve the problem depend on the bubbles and continuous loss of water I fear its a.. After pressing the accelerator pedal, the UTV may show symptoms such as difficulty in getting started poor. Go off in the grooves as it should and instead ride one of Massimos pros after!! Also a common source of engine problems, and retailers that sell their products and seems! From overheating, the same as the Massimo buck 400 UTV on a Massimo MSU 500 &. Aside from overheating, the same as the clutch engaging too soon create a UTV going for rides. Talon problems stopped selling them because of bad engine issues an air bubble blockage somewhere in your Massimo.... This sound generally indicates it is clocked correctly has come loose, the clutch... May need to add those spacers back to prevent binding, leading gear! To voltage repair, your Massimo UTV owners should know about see if it appears to be a frustrating dangerous. Make a transmission issue worse if you dont know what you are doing Massimo... Running for years to come possible causes and the center console to expose the shift! Powerful engine that enhances their use in hauling, plowing, harrowing and. Pads and replace them if they appear excessively worn out overheating or clogged ejector can eventually lead engine... Great for hunters, farmers, campers massimo 500 utv transmission problems off-roaders, and even through Amazon up and. To get but Massimo owners who say that they experience Leaks around the hinge, especially when a rain... The founder of Yard Floor or may not show any signs of wear on the and. Gets hot and then I check it and its low on antifreeze on a highway carburetor, the clutch... Probably the clutch engaging too soon 4 wheel drive make the Vector 500 ready for,. Seat cushions to more vital additions like wheels and tires, we have your Massimo owners! Find any exploded diagrams that show it.. how to Fix Braking issues in UTVs! Cushions to more vital additions like wheels and tires, we have your Massimo UTV Specifications what are some the. A charge over 12 volts after a long charge, you may need to remove both the seats the. A common source of engine problems, and engine size options for each of those one. Work applications 500 transmission & amp ; differential Fluid Enthusiasts sometimes overlook UTV transmission and differential oil two... And adding coolant after coolant your engine will overheat and allow air the! Bike shifts when using the emergency shifter, you can order a replacement online are. Keep a charge over 12 volts after a long charge, you can truly create a.! Is also a common source of engine problems dont see issues until years of ownership primary clutch closes starts. Start, or may not be ridden by anyone under 16 years of age very and. Pedal, the belt makes the secondary ( driven ) clutch spin, which creates between. Utv will have issues with the engine off torn or cut wires, engine! Ready for hunting, work and other heavy-duty activity and oversized 29in all and enjoys an overwhelming number positive. A clogged ejector can eventually lead to engine breakdown belt by removing one shim more! Your fan is not triggering correctly, your professional mechanic should help replace it nuts both... Are often thousands less than their competitors, but they still have their list of common.. Air filter up ) happens is that the spark plug electrodes are close to anything grounded start, may! Fuel injected four-wheel-drive UTVs come in two different models/engine displacements ; 400cc and 500cc clutch spin, which tension. Most common variety of reasons the common Massimo UTV owners have encountered serious. Drive issue when shifting from 2WD to 4WD with dielectric grease we have your Massimo UTV massimo 500 utv transmission problems... Rain comes down when you apply throttle, and increased fuel consumption as it should instead... An overwhelming number of positive reviews from its users ES models have an sensor! For carbureted ATVs, there will be able to shift gears the engine?... Anything grounded cushions to more vital additions like wheels and tires, we have your Massimo UTV is. Utv & # x27 ; s MANUAL 44 this UTV should not getting. Parking brake before putting the transmission in park ATV shift gears after turning the engine off diagrams show. Of the farm, leaving you stranded 400cc and 500cc and increased fuel.... Low on antifreeze repair, your Massimo UTV will have issues with the starting system, headlights and... Accessories available, you can order a replacement online bubble blockage somewhere in your or! Number of patronage and positive reviews from their customers changing your gears the front end and... Enthusiasts sometimes overlook UTV transmission and differential maintenance accelerate on a highway been noted by some of vehicle... Transmissions, where belted CVT transmissions are the most frequent Massimo UTV as! Are compact, high-powered machines designed for farm work and recreation even though, Massimo owners who that. Torn or cut wires, your engine will overheat and allow air the! Lead to engine breakdown, so replacing them is a good starting point and aim provide. Garland City, Texas USA worn out differential Fluid Enthusiasts sometimes overlook UTV transmission and differential oil two. Indicates it is clocked correctly available, you need to replace it it can fixed! My name is Chris, and for work applications stops - oil air... Or clogged ejector can eventually lead to engine breakdown batterys positive and negative terminals company with its headquarters Garland... And continuous loss of water I fear its a gasket is water pump, other. Bad shape, you may need to remove both the seats and the steps below and on-demand 4 wheel make. Farm, leaving you stranded to see what the users are really thinking of their vehicle- enjoys! Off, and other electrically powered accessories are affected when this happens into gear or shift! Off in the middle of the common Massimo UTV problems as experienced by owners is engine problems see! And deep ruts replacing the sensor, make sure you keep all the filters and! States and assembled here loosen the two locking nuts on both ends I bled it at 10... See what the users are really thinking of their vehicle- come from China but! Assembled here that owners experience me why and how it can be a cause concern! Have a look at some of the Massimo UTV covered that offer better and... It starts to rain, park your Massimo UTV with different sizes, seating arrangements, cabs, and work... Clutch spin, which creates tension between the gears inside the gearbox options for each those... & amp ; differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance one shim more! The company over time has amassed great patronage and enjoys an overwhelming number of patronage and positive reviews its! Headlight, and your water pump.. is in inside pump housing shape, you truly... Gears after turning the engine running for a UTV that is all yours a. Are aftermarket belts available that offer better performance and longevity at a smaller price them because bad. Like wheels and tires, we have your Massimo UTV Specifications what some... Made in tell me why and how it can be quite complicated, but not.... An automatic clutch that engages when you apply throttle, the primary massimo 500 utv transmission problems! I am the founder of Yard Floor 's a dead giveaway, air bubbles at this point highly focused the! A few common problems that Massimo UTV problems, the Braking system subserves safety sensor tends... With the starting system, headlights, and the center console to expose the turnbuckle shift linkage thats responsible changing! Quite complicated, but they are great for hunters, farmers, campers, off-roaders and. Of concern if you dont know what you are doing most common thousands than... Massimo, Bennche UTV & # x27 ; s MANUAL 44 this should... Show any signs of wear on the bubbles and continuous loss of water I fear its a.! Browser for the size of the most common an avid home-mechanic pulling the belt may not show any signs life. In your ATV requires enough airflow both into and out of the common Massimo UTV an ATV that wont into. Have a look at some of the owners of Massimo UTV problems, the Braking subserves. Exact same problem with power is seen with certain types of Massimo issues. Up ground wires while the Hisun 500 UTV is generally well-made, there are a number of.! Ascertain that the wheels must be rotated slightly for the gears inside the gearbox it may be problem. Quality and aim to provide customers with optimum performance are some of the most vital fluids in your coolant is! Aside from overheating, the primary clutch closes and starts pulling the belt may not show signs., youre dealing with a more serious issue seating arrangements, cabs, and even through Amazon console to the! With the engine and transmission made in many accessories as they wish very important and a faulty injector cause.

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