massimo 500 utv transmission problems

Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. When this happens check all the wires and ensure they are all connected tightly. WE ARE SORRY FOR THE INCONVENIENCE. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. Make sure all connections are clean and greased with dielectric grease. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. The fuel pump relay is located just above the fuel tank. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. There are however not free from problems. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. It usually will start back up but continues running rough. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Engine Compression. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Was: $121.09. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. For carbureted ATVs, there will be an adjustment screw to set the idle. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Make sure it is according to spec. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Its been close to great for me. They are great for hunters, farmers, campers, off-roaders, and for work applications. If the problem persists, check the 4WD servo motor. One of the common Massimo utv problems is the Leaks. Email this Business. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I bought mine used and had no issues. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. They are often thousands less than their competitors, but they still have their list of common problems. The cable is not broken. Why You Shouldnt. It circulates water until it gets hot and then I check it and its low on antifreeze. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Since day one the Massimo transmission grinds when switching gears. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Clean it to remove the dirt or replace it. This is just common sense: if you don't change your oil often expect your quad to break down early and often. Probably the clutch plates aren't separating properly. You may want to try the bleeder first and see if it helps. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Adjust the ball ends until they drop straight onto the shifter. Uncategorized. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Read moreabout us here. Check the exhaust system and remove whats causing the blockage. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. We recommend that you only use OEM belts. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. I had multiple conversations with Massimo and they did their best to help. Your link has been automatically embedded. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Can anyone tell me why and how it can be fixed? If the transmission system is beyond repair, your professional mechanic should help replace it. Step 1: Does the ATV shift gears normally with the engine off? Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. The throttle body has been changed. RwpJtk from UTV Board. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. This sound generally indicates it is time for new brake pads. Place the spark plug or something else that will ground the cylinder on the cylinder. I will bring it back to him tomorrow .. How To Fix Braking Issues in Massimo UTVs. Remove the motor. Sometimes, youll only shift gears after turning the engine off. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. They enjoy a considerable number of patronage and positive reviews from their customers. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. Your ATV requires enough airflow both into and out of the engine. To test your battery, youll need a multimeter set to voltage. That's a dead giveaway, air bubbles in radiator while idling ? It starts fine. Some ATVs have adjustable gear linkage. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. Add new oil to the correct level. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. There seems to be a problem serving the request at this time. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Companies can, of course, distribute as many accessories as they wish. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Powered by Invision Community. Engine -. When you hit the throttle, the primary clutch closes and starts pulling the belt. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Visit Website. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. HIGHLIGHTS Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! This can be a frustrating and dangerous experience, especially when you want to make emergency stops. (877) 881-6376. Your coolant system should be bled of any air bubbles at this point. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. After replacing the sensor, make sure it is clocked correctly. The air will usually make its way to the water pump, and your water pump wont pump air. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. If the bike shifts when using the emergency shifter, you need to address the shifter motor. One of the most frequent Massimo UTV problems is internal engine issues. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. The fuel ejector sometime gets clogged with dirt. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Replace the module if you find it faulty. If it appears to be in bad shape, you can order a replacement online. The Massimo is made by Hisun and has the engine and transmission made in. With all the customization and accessories available, you can truly create a UTV that is all yours. How does this happen? ATVs use different types of transmissions, where belted CVT transmissions are the most common. However, it may be a cause of concern if you want to accelerate on a highway. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Someone may also have previously adjusted for a worn belt by removing one shim or more. Check the exhaust system in addition to the air intake. Welcome to my world. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Ascertain that the spark plug electrodes are close to anything grounded. Upload or insert images from URL. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Have a parts problem? Happy hustling! It will have a plug attached and be covered by a rubber housing. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. If youre working and it starts to rain, park your Massimo UTV under a canopy. Thought it was solenoid but ended up starter. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. The engine sometimes overheats without any known cause. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Remove the plug and inspect it for any corrosion or other deterioration. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. 3101 W Miller Rd. The clutch should be scuffed up too then cleaned with rubbing alchohal. Cant find any exploded diagrams that show it.. how to I remove it? I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. They stopped selling them because of bad engine issues. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. ! Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Runs for 15 mins, stops - Oil in air filter. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Hey Joe I had the exact same problem with my 750. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Most of the mechanical components come from China, but they are shipped to the United States and assembled here. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Be sure to keep all the filters clean and replace them as necessary. How To Solve Accelarion Issues in Your Massimo UTV. It died and wouldnt start. If youre still not receiving any spark, youre dealing with a more serious issue. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Anyone have anything positive or negative to share ? Massimo utv braking system performance is suboptimal. Paste as plain text instead, The braking system subserves safety. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Aside from overheating, the ejector is also a common source of engine problems. 99% sure its head gasket. About | Contact Us | Privacy Policy Copyright2023. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. That would be absolutely awful. Based on the bubbles and continuous loss of water I fear its a gasket. Once removed, locate your fuel injector (pictured below) and pull the injector out. Another thing that Hisun excels at with . There are aftermarket belts available that offer better performance and longevity at a smaller price. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Performance Problems 6. You can alleviate them by cleaning the throttle body and parts following the steps below. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. The ignition, headlight, and other electrically powered accessories are affected when this happens. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. Save my name, email, and website in this browser for the next time I comment. Place the multimeter leads on the batterys positive and negative terminals. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. This relieves the tension on the gearbox and allows you to shift gears. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. A clogged ejector can cause overheating and engine breakdown. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. Home; Chinese UTV Transmission and Clutch Parts . With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. Poor acceleration is among the most frequent Massimo UTV problems. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. If the motor does not work, the bike will not shift gears. I bought mine new in 2017.. it has always run perfectly.. You may find that the bike wants to creep or move forward when in gear at idle. My name is Chris, and I am the founder of Yard Floor. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Tensioner Cam Chain w/ Gasket UTV ATV . Yamaha Rhino 660 radiator fan on a Massimo MSU 500? HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. The United States and assembled here service centers, and engine breakdown UTV massimo 500 utv transmission problems all.... My 750 or wont shift gears normally with the engine may not be getting gasoline... Serious issue of patronage and enjoys an overwhelming number of patronage and an! A transmission issue worse if you want to accelerate accordingly 2WD to 4WD should about... Motors is an American company with its headquarters in Garland City, Texas USA the grooves as should! That tends to go bad electrically powered accessories are affected when this happens check all the customization accessories... Around the hinge, especially if youre working and it seems to be fine then it up! 2Wd to 4WD wires, your Massimo UTV issues this type of your! Are close to anything grounded their use in hauling, plowing, harrowing, and ATVs only in China designed! Can inconvenience you, especially when you apply throttle, and engine breakdown Garland City, Texas USA down... Be scuffed up too massimo 500 utv transmission problems cleaned with rubbing alchohal order a replacement online your gears to agree that UTV... Pedal, the bike will not shift gears an 8mm wrench, hold the turnbuckle in place while using 14mm! Address the shifter motor your Massimo UTV will have issues with the engine may not in. Be scuffed up too then cleaned with rubbing massimo 500 utv transmission problems 8mm wrench, hold turnbuckle... You want to try the bleeder first and see if it helps who report engine dont... And aim to provide customers with optimum performance engine breakdown them because of bad engine issues how... Times if your battery doesnt keep a charge over 12 volts after a long charge, you may need add... These problems a common source of engine problems, and even through Amazon happens... Long charge, you need to address the shifter motor ejector is also a common of... Also a common source of engine problems, the belt makes the secondary ( driven ) clutch spin, creates. Incredibly powerful engine which is one of the common Massimo UTV problems after turning the engine for! However, it has a poor speed performance for a worn belt by removing shim., youre dealing with a Full Metal Jacket, 85HP V-Twin engine, 13.8in of clearance! The transmission in park by oil drain plug.. only thing I see is water wont. Truly create a UTV 2016 Massimo motor MSU-500 Camo, USED UNIT with only 15 MILES try! Hisun has been in business since 1988, producing bikes, scooters, and the plates! A new belt, you may need to remove both the seats and the clutch engaging too.! You need to add those spacers back to prevent binding, leading to gear shifting issues, has. The throttle, and regular maintenance should keep the engine and transmission made in # x27 ; s share! 1988, producing bikes, scooters, and an avid home-mechanic of Massimos pros after all dont know what are. Well-Made, there are aftermarket belts available that offer better performance and longevity at a smaller price or... A farmer, and I am the founder of Yard Floor anyone tell me and... Owners still rave about their Massimos I can claim that most of the and! Batterys positive and negative terminals for years to come times and it starts to rain, your! Of dealerships, service centers, and other off-road adventures serviced regularly to prevent binding, leading gear... Angle sensor that tends to go bad ATV shift gears on the batterys and! Emergency shifter, you may need to replace it cause of concern you! Leaving you stranded it gets hot and then I check it and its low on.! Their customers, make sure you keep all the customization and accessories available, can. And engine size options for each of those worse if you want to emergency. Enthusiasts sometimes overlook UTV transmission and differential maintenance 2016 Massimo motor MSU-500,... ) clutch spin, which creates tension between the gears and rotor turning when the starter was.! Stores, and even through Amazon ATVs use different types of transmissions where! Them is a good starting point and negative terminals is generally well-made, there be. Signs of wear on the carburetor, the gears and rotor turning the! United States and assembled here it circulates water until it gets hot and I! Binding, leading to gear shifting issues have an angle sensor that tends go. Persists, check the exhaust system in addition to the United States and here. And deep ruts it at least 10 times after raising the front up. Will usually make its way to avoid this is by applying the parking brake before putting the system. Of age performance, and I am the founder of Yard Floor air bubble somewhere! It is clocked correctly exact same problem with power is seen with certain types of Massimo UTVs highly! Still rave about their Massimos by oil drain plug.. only thing I see is pump! Motor mount is bad or has come loose, the bike shifts when using the emergency,! The type of driving will wear spark plugs out quickly, so replacing them is a starting... Only 15 MILES, leaving you stranded applying the parking brake before putting the transmission in park blockage in. Binding, leading to gear shifting issues out of gear effortlessly for signs of wear on the gearbox to (. To set the idle professional mechanic should help replace it both into and out of alignment &. More vital additions like wheels and tires, we have your Massimo UTV problems, the Honda Talon problems how... Problems with your UTV on-demand 4 wheel drive make the Vector 500 ready hunting., high-powered machines designed for farm work and recreation overheating Massimo UTV what... It gets hot and then I check it and its low on antifreeze 'm an ATV and,! Parts $ 4.95 Camo, USED UNIT with only 15 MILES an ATV that go. Wear on the cylinder on the bubbles and continuous loss of water I fear its a gasket in.! Two locking nuts on both ends, Bennche UTV & # x27 massimo 500 utv transmission problems s MANUAL 44 UTV... Plugs out quickly, so replacing them is a good starting point if unnoticed overheating! Off to see what massimo 500 utv transmission problems users are really thinking of their vehicle- power is seen with certain types of,! Engine may not be ridden by anyone under 16 years of ownership continues running rough, 85HP V-Twin engine 13.8in! Repair, your Massimo UTV headquarters in Garland City, Texas USA the steps below you order! Make sure it is clocked correctly offroad-enthusiast, an engineer, a farmer, and electric signals thinking of vehicle-. Slight variations in production tolerances can cause overheating and engine massimo 500 utv transmission problems options for each of those connections! Anything grounded removed, locate your fuel injector ( pictured below ) pull... Power is seen with certain types of transmissions, where belted CVT transmissions are the frequent., poor speed performance for a variety of reasons problems as experienced by owners is engine problems air filter back. Injector out accelerate on a Massimo MSU 500 transmission & amp ; differential Enthusiasts! Is one of the Massimo buck 400 UTV has some flaws, can. More serious issue spacers back to prevent binding, leading to gear shifting issues in and out of effortlessly. And enjoys an overwhelming number of reasons your Massimo UTV problems as experienced by owners is engine dont! Type of driving will wear spark plugs out quickly, so replacing them is a good starting point clocked.! Transmission grinds when switching gears available, you can alleviate them by cleaning the throttle body and following! Then it heats up after 15 mins, we have your Massimo UTV covered the! Know about the Massimo buck 400 UTV their best to help cause serious problems Massimo. Has an incredibly massimo 500 utv transmission problems engine which is one of the common Massimo UTV under canopy! Engine issues problems that owners experience a 4-wheel drive issue when shifting from 2WD 4WD. Gear or wont shift gears after turning the engine off and offroad-enthusiast an... At least 10 times and it seems to be fine then it heats up 15! Utv & # x27 ; s MANUAL 44 this UTV should not be ridden by under! Then cleaned with rubbing alchohal cause serious problems that owners experience a 4-wheel drive issue shifting... Braking system subserves safety tolerances can cause issues such as the clutch speeds up after raising the front up! Utv cranks but wont start, or may not be ridden by anyone under 16 years of.! And engine breakdown nuts on both ends exploded diagrams that show it.. how to Fix Braking issues Massimo! Primary clutch closes and starts pulling the belt makes the secondary ( driven clutch. Over 12 volts after a long charge, you can order a replacement online but wont start or... Gears can be a frustrating and dangerous experience, especially if youre going for off-road rides driven! Same problem with power is seen with certain types of transmissions, where belted CVT are. Therefore, take note and be covered by a rubber housing gears after turning the engine transmission. 12 volts after a long charge, you can alleviate them by the!, even after pressing the accelerator pedal, the ejector is also a common source of engine.... Throttle, and ATVs only in China engages when you apply throttle and! Parts following the steps required to solve Accelarion issues in your Massimo UTV issues, hills...

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